Construction activity is increasing daily. As the building industry grows hollow block machines are becoming increasingly significant. Cement, water, and gravel are the main components of the Hollow block. For manufacture, all these raw ingredients are necessary. Mortar dimensions are one of the most crucial aspects.
In addition, the hollow block is more durable. The hollow block machines make a variety of hollow blocks. Also, it’s well worth the investment if you want to achieve the benefits of these long-lasting blocks machine.
Let’s discuss what a hollow block machine is and how hollow blocks are manufactured in this blog.
What Is A Hollow Block?
A hollow block is a rectangular block of cast concrete with a specified size and form and a high or low density. Because of the wide range of appearances that can be obtained with hollow blocks, it is one of the most adaptable building products available. The hollow concrete block saves time while building walls because of its vast proportions.
The Hollow Block is a vital component in the construction industry because of its load- carrying capability. Depending on your project, Hollow blocks are made using molds and a suitable additive.
Hollow blocks are compacted by high pressure and vibration, resulting in exceptionally strong blocks that can resist weight. The rough texture of the hollow blocks enables excellent bonding between the cement mortar and the concrete blocks.
Swilco machine offers the fully automatic Block / Hollow Block / Interlocking paver block machine which has advanced customization and a control system. These systems help in changing the molding design as per the requirement.
What is a Hollow Block Machine?
A hollow block machine that compresses the concrete mortar into the mold and forms the concrete blocks using pressure and vibration. One of the most used machines in the building industry is the hollow block machine. These machines can mass-produce hollow blocks.
Molds in the shape of concrete blocks are utilized in the hollow block machine. The machine uses vibration and hydraulic power to push the mortar into the molds. Depending on the quality of your machine, it may be rather simple to make these blocks.
Hollow Block Manufacturing Process
Molding, mixing, pressing and curing are the four basic steps used to create hollow blocks. It is up to the machine to determine how hollow blocks the machine will take time to make. Our machines can produce between 10,000 and 18,000 blocks each shift.
Following are the main steps to manufacturing hollow blocks:
Find a Convenient Place
The first step is to choose a convenient location where you can produce hollow blocks. Make sure that the place should be as large as possible to pour in the mold and mix the concrete. It's a good idea to have a space with some shade.
Make the Concrete Mix
Mixing the raw materials is the first and most crucial step in manufacturing hollow blocks. The mixing procedure determines the quality and strength of the product. Water, cement, gravel, and sand are all combined in this mixture. Place this concrete mixture in the largest container that will fit inside your workspace. When pouring the cement, sand, and gravel into the container, the ratio of the components should be ideal. Add water into the concrete mix until it is ready to pour into the mold.
Hollow Blocks Pressing process
Hollow blocks that need additional procedures and a sophisticated mold may hinder manufacturing and raise prices.
The raw material will be supplied into the pressure machine through the hopper and filled into the molds during the pressing process. By exerting pressure, it will be pressed into a block form. A wooden or thought plastic pallet is used during the pressing operation to keep the hollow block's form.
Curing and drying
In the final stage, it's time to cure and dry them. After extracting the hollow block from the mold, they are placed in a sunny area to dry for about 10-15 days. And then the hollow blocks will be made of the best quality.
Is It Worth Investing In Hollow Block Machine?
So that's how hollow blocks are manufactured in their entirety. As long as you follow the steps carefully and thoughtfully, this procedure will not be stressful or tough.
All that is required in the Automatic Hollow Block Making Machine is the placement of all raw materials in their respective bins. This demonstrates that the automatic hollow block manufacturing machine is superior to the manual hollow block machine.
Swilco Machine LLP is a leading manufacturer & exporter of block and brick machines based in morbi, Gujarat, India. We provide immense satisfaction to our clients by providing world- class machinery.